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Remedy Cold

The thermal mailer, in full.

An auto self-inflating thermal cold-chain shipping envelope for temperature-sensitive pharmaceutical payloads and laboratory specimens. It stores flat, seals twice, and expands around what you put in it.

  1. 1

    Load

    Payload and refrigerant go into a mailer that arrived flat and stacked. There is no insert to assemble and no void fill to trim.

  2. 2

    Seal

    Close the inner zip-lock, then the adhesive cover flap. Two closures, one motion each.

  3. 3

    Pull the tab

    Remove the sticker tab after the contents are sealed.

  4. 4

    It expands to fit

    The insulation expands and form-fits around the payload. No piercing, no cutting, no separate foam to position.

Scroll to step insideIllustration, not to scale
Documented specification

What the product is

The construction and the mechanism, as documented.

Construction
4-layer laminated
Inner closure
Zip-lock
Outer closure
Adhesive cover flap
Activation
Remove the sticker tab after the contents are sealed
Expansion
Insulation self-expands and form-fits the payload
Formats
9 × 12 in. · 12 × 14 in.
Storage state
Ships and stores flat
Branding
Custom logo printing

Intended payloads: temperature-sensitive pharmaceutical payloads and laboratory specimens.

The mechanism

Load. Seal. Activate.

Three actions at the bench, none of which involves a blade. The activation step is the whole product. It is why the mailer can be stored flat and still arrive shaped around the shipment.

STEP 01

Load

Payload and refrigerant go into a mailer that arrived flat and stacked. There is no insert to assemble and no void fill to trim.

STEP 02

Seal

Close the inner zip-lock, then the adhesive cover flap. Two closures, one motion each, and both are visible to whoever checks the packout.

STEP 03

Activate

Remove the sticker tab. The insulation expands and form-fits around the payload, with no piercing, cutting or separate foam to position.

Why the order matters. The tab comes off after the contents are sealed, not before. That is what lets the mailer be picked, loaded and closed as flat stock, and it is the difference between a packing step and an assembly step.
Formats

Two standard sizes

A tight range on purpose. Two formats make the flagship a stocked SKU with a known lead time rather than a quote every time, which is what keeps reordering simple.

FormatTypical useCustom print
9 × 12 in. Smaller refrigerated shipments: vials, prefilled syringes, or a single therapy cycle with its administration components.
Confirm fit against your own payload and refrigerant before standardizing.
Yes
12 × 14 in. Larger or multi-item packouts: multi-vial sets, kitted therapy with its guide, and combined shipments.
Same construction and closures as the 9 × 12.
Yes
Branding

Custom logo printing

The mailer can be printed with your logo and artwork, which turns the one object every patient definitely handles into a branded touchpoint rather than a plain gray parcel.

We deliberately design around your identity rather than ours. Our name does not need to be on the outside of your shipment.

Put one in your hand.

The fastest way to evaluate this is to load one, seal it and pull the tab. Tell us the format you would use and we will send samples.